Green Tyre Spraying Systems
We supply green tyre spraying machines in carousel, gantry or robot design for almost all tyre sizes. The tyres can be sprayed inside and optionally also outside with an appropriate release agents and/or lubricants.
Realiable tyre coating with release agent and lubricant for green tyres.
ILMBERGER green tyre spraying machines are in use worldwide!
Experience of 65 years and references of over 100 coating systems at well known internationally active tyre manufacturer provides our customers safety and precision upon the subsequent vulcanisation.
Our technically and economically sophisticated green tyre spraying machines are reliable, sturdy designed, innovative and easy to maintain and to operate.
In drawing up your individual tyre coating concept, we find the best solution for:
Motorcycle, passenger car, truck, agriculture and special tyre types
Internal and external spraying
Radial and bias tyres
Water based and solvent based coating products
Our range of automated systems for tyre coating:
Gantry systems
Carousel systems
Robot-assisted systems
Automated basic modules:
Mechanical and electronic interfaces to the logistics peripherals
Automatic material supply system according to the operational situation
Tyre identification unit (e.g. bar code scanner)
Tyre feeding and transfer systems
Accumulation roller conveyor and gentle tyre pick-up
Cleaning unit for gripper fingers
Coating of different tyre geometries
Precise definition of the spray area (avoids spraying on the beads)
Stretching device for stretching the green tyre before spraying
Horizontal and vertical gun positioning
Simultaneous spraying of internal and external surface areas
Spray volume control depending on tyre size
Spray booth separation
Exhaust unit for spraying area
Drying equipment
Gantry Systems
Tried and tested ILMBERGER gantry tyre coating system R1 for all kind of tyres.
The tried and tested ILMBERGER gantry tyre coating system R1 for all kind of tyres is automatically working from tyre feeding via tyre size scanning, spraying up to tyre discharge.
Variable applications of the gantry tyre coating system:
Bead diameters from 10”
Perfectly tailored to production flow
Basic modular concept
Variable space requirement concept
Variable tyre feeding and integration in existing conveyor systems
Internal and external spraying
Integration of tyre drying system
Technical advantages of the gantry tyre coating system:
Tyre identification during feeding with bar code scanner
Automatic variable tyre separation and centring, controlled by light barriers
Gentle automatic tyre pick-up by pneumatic controlled gripper fingers
Simultaneous internal and external spraying
Simple paint container exchange using pneumatically lifting of agitator and suction pipe
PLC controlled spraying process also excluding the splice and bead area
Cleaning unit for the gripper fingers
Exhaust unit for spraying area
Do you want more details on our gantry tyre coating machines or do you need technical assistance in solving your specific requirements?
Carousel Systems
High performance, sophisticated ILMBERGER carousel machine for tyre coating.
The high performance, sophisticated ILMBERGER carousel machine for tyre coating is automatically working from tyre feeding via tyre size scanning, spraying up to tyre discharge.
Technical advantages of the carousel tyre coating system:
Applicable for motorcycle, passenger car and light truck tyres
Bead diameter from about 13” up to 27”
Basic modular concept from R4 (4 carousel arms) to R10 (10 carousel arms) • Very high capacity & perfect range of functions
Internal and external spraying with drying unit
Variable tyre feeding and integration in existing conveyor systems
convenient handling of paint supply
Integration of robotic for spraying
Impressions of our Carousel Machinery
Do you want more details on our carousel tyre coating machines or do you need technical assistance in solving your specific requirements?
Robot-Assisted Systems
with spray booth or robot spraying function
Robot-assisted tyre coating systems are individually upgradeable and modular configurable, depending on your requirements. Based on our robot-assisted tyre coating system is the spray booth concept with variable integration of spray control and exhaust function.
Our robot-assisted tyre coating systems can be individually expanded with additional robot functions for spraying or for tyre handling.
This means that spraying robots can be used in portal and carousel systems, for example.
Advantages of the robot-assisted tyre coating system:
Applicable for all kind of tyres
Variable expansion options
Basic modular concept
Perfectly tailored to production flow
Variable space requirement concept
Variable tyre feeding and integration in existing conveyor systems
Internal and external spraying
Integration of drying system
Splice-free spraying
Integration of tyre drying system
Impressions of our robot based Maschinery
Do you want more details on our robot-assisted tyre coating machines or do you need technical assistance in solving your specific requirements?