Green Tyre Spraying Systems

Realiable tyre coating with release agent and lubricant for green tyres.

ILMBERGER green tyre spraying machines are in use worldwide!

Experience of almost 60 years and references of over 100 coating systems at well known internationally active tyre manufacturer provides our customers safety and precision upon the subsequent vulcanisation.

Our technically and economically sophisticated green tyre spraying machines are reliable, sturdy designed, innovative and easy to maintain and to operate.

In drawing up your individual tyre coating concept, we find the best solution for:

  • Motorcycle, passenger car, truck, agriculture and special tyre types

  • Internal and external spraying

  • Radial and bias tyres

  • Water based and solvent based coating products 

Our range of automated systems for tyre coating:

  • Gantry systems

  • Carousel systems

  • Robot-assisted systems

Automated basic modules:

  • Mechanical and electronic interfaces to the logistics peripherals

  • Automatic material supply system according to the operational situation

  • Tyre identification unit (e.g. bar code scanner)

  • Tyre feeding and transfer systems

  • Accumulation roller conveyor and gentle tyre pick-up

  • Cleaning unit for gripper fingers

  • Coating of different tyre geometries

  • Precise definition of the spray area (avoids spraying on the beads)

  • Stretching device for stretching the green tyre before spraying

  • Horizontal and vertical gun positioning

  • Simultaneous spraying of internal and external surface areas

  • Spray volume control depending on tyre size

  • Spray booth separation

  • Exhaust unit for spraying area

  • Drying equipment

Gantry Systems

Tried and tested ILMBERGER gantry tyre coating system R1 for all kind of tyres.

Gantry Systems

The tried and tested ILMBERGER gantry tyre coating system R1 for all kind of tyres is automatically working from tyre feeding via tyre size scanning, spraying up to tyre discharge.

Variable applications of the gantry tyre coating system:

  • Bead diameters from 10”

  • Perfectly tailored to production flow

  • Basic modular concept

  • Variable space requirement concept

  • Variable tyre feeding and integration in existing conveyor systems

  • Internal and external spraying

  • Integration of tyre drying system 

Technical advantages of the gantry tyre coating system:

  • Tyre identification during feeding with bar code scanner

  • Automatic variable tyre separation and centring, controlled by light barriers

  • Gentle automatic tyre pick-up by pneumatic controlled gripper fingers

  • Simultaneous internal and external spraying

  • Simple paint container exchange using pneumatically lifting of agitator and suction pipe

  • PLC controlled spraying process also excluding the splice and bead area

  • Cleaning unit for the gripper fingers

  • Exhaust unit for spraying area 

Do you want more details on our gantry tyre coating machines or do you need technical assistance in solving your specific requirements?

Please, get in touch with us.

Carousel Systems

High performance, sophisticated ILMBERGER carousel machine for tyre coating.

Carousel Systems

The high performance, sophisticated ILMBERGER carousel machine for tyre coating is automatically working from tyre feeding via tyre size scanning, spraying up to tyre discharge.

Technical advantages of the carousel tyre coating system:

  • Applicable for motorcycle, passenger car and light truck tyres

  • Bead diameter from about 13” up to 27”

  • Basic modular concept from R4 (4 carousel arms) to R10 (10 carousel arms) • Very high capacity & perfect range of functions

  • Internal and external spraying with drying unit

  • Variable tyre feeding and integration in existing conveyor systems

  • convenient handling of paint supply

  • Integration of robotic for spraying 

Impressions of our Carousel Machinery

Do you want more details on our carousel tyre coating machines or do you need technical assistance in solving your specific requirements?

Please, get in touch with us.

Robot-Assisted Systems

with spray booth or robot spraying function

Robot-Assisted Coating Systems

Robot-assisted tyre coating systems are individually upgradeable and modular configurable, depending on your requirements. Based on our robot-assisted tyre coating system is the spray booth concept with variable integration of spray control and exhaust function.

Our robot-assisted tyre coating systems can be individually expanded with additional robot functions for spraying or for tyre handling.

This means that spraying robots can be used in portal and carousel systems, for example.

Advantages of the robot-assisted tyre coating system:

  • Applicable for all kind of tyres

  • Variable expansion options

  • Basic modular concept

  • Perfectly tailored to production flow

  • Variable space requirement concept

  • Variable tyre feeding and integration in existing conveyor systems

  • Internal and external spraying

  • Integration of drying system

  • Splice-free spraying

  • Integration of tyre drying system 

Impressions of our robot based Maschinery

Do you want more details on our robot-assisted tyre coating machines or do you need technical assistance in solving your specific requirements?

Please, get in touch with us.